We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com If you have to drill out any, use a center punch to ensure that you drill into the center of the fastener and not the edge as your drill will quickly bite into the softer aluminum. Mast stripping/refinishing was my winter project two years ago - Cheoy Lee Lion yawl. The 58-foot mast has peeling paint along the slot and need refinishing. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. Ken. I then brushed the 3 foot length of the mast always leaving a wet edge. Time to paint. sailboat refinishing international marine sailboat library. The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. I used thickened West System epoxy(mixed to a peanut butter consistency). Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. Next it is time to strip all the paint off the mast, boom and spreaders. "background": "#fff", You will quickly learn the proper technique. Shop with confidence - get free shipping to home or … Do not brush back and forth. Both of these mast materials, just like old wooden masts, require a finish. Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. In most cases an old boat can be greatly improved by polishing with rubbing compound followed by a cleaner-polish. Since tall masts are subjected to huge stresses from constant motion, unseen internal corrosion and subsequent structural weakening is always a distinct possibility, esp if the boat has ever sailed in salt water. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. From: Sorensen, John D. jsorensen@budbrown.com. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? Wet sanded again to a satin finish. new LazyLoad({ That was 1977-78, and Freedom Yachts had I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. I used Klean Strip KS3 Premium stripper from a big box home center. sailing and boating thoughtco. This is an excellent opportunity to do some maintenance. Raise the mast to remove it from the deck socket. Microfiber rags work great for this final wipe-down. Consult'g, Train'g, Software Environmental Compliance. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. ProYacht has over 30 years experience with power and sailboat repairs. See more ideas about sailboat, sailboat interior, boat stuff. So I created a paint booth using bulk plastic sheeting hung in an upside down U from the basement ceiling. Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful. Today’s spars are usually made of composite carbon fiber or aluminum extrusions. The boat is in Seattle so it will see plenty of salt water. It is about $20/gal. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. Sailboat Refinishing Don Casey. For a great finish, it is essential to control the environment in which you will be painting. I am purchasing a 44 Swan sailboat. 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. If the brush starts to drag, clean it with some thinner. "background": "#237afc" I also wet the concrete floor to keep the dust down while painting. Refinishing. For more on making welting, see How to Sew Cabin Cushion Covers. Mask any areas not to be painted. Apply the stripper and let set for 30-60 minutes. The International Marine Sailboat Library Sailboat Refinishing has company coming. Also what is the best finish for a mast this tall. marine com your source for marine supplies sailing gear. We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. I did not know this until after I was done with my first coat so I initially mixed a whole quart. Follow the preparation, mixing and application instruction on the can. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. If your sailboat has welting where the wood panels meet the fiberglass hull liner and they’re ugly or decaying, now is a good time to replace them. However, we have come across someone who is restoring a 30-Year old Cape Dory 36 and who makes a good case as to why. One of the most common questions we get regarding marine varnish is what kind of finish is best for a mast. Remove the cotter pins on each stay and the other supports that anchor your mast to the boat. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. Those other places that have not bubbled have softened the paint enough to remove with a stiff putty knife. 800-639-8985 to ensure that reassembly would be easy. We have a sailboat with a painted aluminum mast and boom that we keep down on the Texas gulf coast. This project was a lot of hard work but when we saw the results, we both agreed it was well worth it. free downloadinspecting the aging sailboat the. I used a Porter Cable 6 inch DA sander with a vacuum attachment. --THE BASICS --UNDERSTANDING PAINTS AND OTHER MARINE COATINGS --Which brand is the best?--Local knowledge --Product guide --GOOD RESULTS FOR GOOD TOOLS --Judging brush quality --The right brush for the job --Cleaning technique --Wrapping the … When wiping, do not go back and forth. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy A little more thinner and another test area on the glass. Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. Wipe in one direction and turn the cloth to a clean area to make the next wipe. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. Contents: Introd. If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. Our craftsmanship and attention to detail are unsurpassed. window.addEventListener("load", function(){ On the hard to reach areas, I used a drill or Dremel with a wire brush attachment. This is not critical until it comes to painting which absolutely needs to be in a controlled environment. world s biggest collection of boat brochures old boat. But it isn’t easy and one look at John Stone’s site will reveal the scope of his project.. Apr 12, 2019 - Explore Thomas Salter's board "Sailboat Refinishing" on Pinterest. How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. }, Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. "button": { The definitive guide from the world's best-known sailboat maintenance expert. How Google uses data when you visit this site. However, this type of finish is more tedious to execute, requires more maintenance and has a … Treat and repair all corrosion, and ensure that only compatible hardware/fasteners are installed. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. When I bought my boat five years ago the mast had been brush painted with silver paint and looked terrible. And few boat tasks are easier. window.cookieconsent.initialise({ I photographed the location of all the blocks, cleats, tracks, etc. & Install'n Chemicals & Consumables Tnanks. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. Now it is time to start making the parts smooth. These more traditional finishes were typically brush applied or rolled and tipped. amazon com customer reviews sailboat refinishing. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. First we need to remove all the fittings from the mast. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. Loosen the bolts that fix the mast in the mast step. Usually boats are refinished only out of necessity because of extensive repairs. Any alternatives to painting? Wipe down with Interlux 2333N and apply your first coat of Interlux Epoxy Primecoat. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. West Marine is committed to outfitting your life on the water. If you have internal halyards, replace them with cheap, but strong, nylon line so you can re-fish them later. The paint will bubble in some places and do nothing in others. We've been building rigs for nearly 40 years. I found I obtained the best results by holding the brush at a 45 degree angle with the tip slightly wet with paint but not too wet. Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. Item No. Apply light pressure. Any alternatives to painting? If you need a product/service, please check these Directories: Jobshops Capital Equip. This time all the brush marks flowed out to a glossy uniform surface without any runs or sags. Give us a call to discuss the particulars of your project. Do-It-Yourself Small Sailboat Rigging Do you have an older sailboat with minimal or worn running rigging? }); My basement is a steady 50 degrees in the winter with fairly mild humidity but it is an old house and has a ton of spider webs and dust overhead. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? "palette": { I would like to grind out the pits, and then fill Refinishing two carbon fiber masts ... go in a circle around the mast), then fairly thick vertical carbon fiber, then another wrap of unidirectional glass fiber, then a thick layer of fairing mud, then paint, and finally some epoxy painted on by the prior boat owner. Follow the preparation, mixing and application instruction on the can. ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. Aluminum Sailboat Mast Refinishing . It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. to handle. After allowing the first coat to dry I wet sanded with 400 grit paper to get back to a satin finish and wiped with 2333N. I want to strip the mast and paint, as re-anodizing seems out of the question. Of all the improvements to a tired-looking boat, none will have a more dramatic impact than refinishing. Do you want to set up your sailboat for maximum cruising pleasure and performance? 9. I plan to pull and restep the mast. After the majority of the paint is stripped, wash the aluminum with soap and water. You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. Resurfacing an old boat with gel coat or paint is not recommended. This time less brush marks but still not flowing enough. Make your boat shine again. I was lucky in that all the SS screws came out without any of them breaking or taking the threads with them. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. "text": "#237afc" On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. As I tipped, she rolled the next section. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. This way you can add some back to your mix if needed. Mask any areas not to be painted. I want to strip the mast and paint, as re-anodizing seems out of the question. You have to wait in order to see how the paint flows out. I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. The previous owner had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion. Make your boat shine againNo improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. Using a clear urethane on a carbon fiber or wooden spar gives the mast a really unique and glossy look that magnifies the patterns within the laminate or the grain. ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? } Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. Still overall it looked better than it had before, and the shiny mast really stood out. The painted mast and boom on my 1985 Ericson 35-3 were looking pretty tired when I purchased the boat in 2006. Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. new LazyLoad(); With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. } })}); Not a lecture hall but a roundtable with a seat for you! Sand the filler being careful not to sand off any of the Primewash. Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. elements_selector: "iframe" All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. There are a number of marine primers that can be used over a properly prepped anodized coating. Sailboat masts and rigging. I rolled and tipped the glass again and waited. Unfortunately, there is no magic solution. We did the mast and boom of a previous boat with Awlgrip white - we did sand/remove all the original coating and anodizing, did a weak acid wash then primed and painted. She would roll out a section about 3 ft. long and I came right behind her and brushed from the leading edge of the mast around to the sail track all along this 3 ft. section. We then moved on to the top of the mast and worked our way down. We applied a second coat using the same technique as the first. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. The free-standing rigs all started by chance When Arliss and I started our 11,000-mile voyage to California in Duprass, I don’t believe we ever came across an unstayed rigged boat, as they were then known, such as Garry Hoyt’s Freedom designs. "popup": { You should now have a nice clean mast/boom/spreaders. Often the hardest part of refinishing wood on a boat is getting the old finish off. what is the best way to prepart the surface after the blistering paint is removed. (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. You should now have a nice clean mast/boom/spreaders. An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. Mast Painting . Anchor your mast to a travel lift at your local marina or a rented crane. The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. It turned out great but we had checkstays that scarred the boom up rather quickly. After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. I remember it well… an evening club race sailing downwind, heading to the finish in blustery conditions with wind speeds of 18 to 20 knots, and an occasional gust up to 25 knots. Description: 141 pages : illustrations ; 24 cm. 10. After 2 minutes I still had brush marks so I wiped off the glass and added some 2333N(1/4 to 1/2 ounce at a time).